CUSTOM CARBON FIBER MANUFACTURING & CERAKOTE COATING

Precision • Performance • Perfection

📍 Based in Seattle, Washington • 🇺🇸 All Parts Manufactured in the USA

Custom Carbon Fiber Hardware Manufacturing, Certified Cerakote application, and Powder Coating for the High-Performance Automotive, Aerospace, and Marine industries.

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✓ Certified Cerakote Applicator

✓ Made in USA

✓ 5.0 ⭐ Rating

Past Projects

Showcasing our craftsmanship and precision

Precision 3D scanning of 2019 RedBull F1 race car in Seattle for custom carbon fiber parts manufacturing and reverse engineering

3D scan of an F1 car

We scanned the 2019 RedBull F1 car to create a virtual model of the car using over 3500 markers. This enables us to provide accurate measurements of the engine bay and create custom carbon fiber parts that fit perfectly to the car.

Certified Cerakote ceramic coating application on industrial vice with 2-tone branded finish by Carbon Cavalry in Seattle, Washington

Cerakote application on vice

We were commissioned to provide a 2-tone branded Cerakote application to a vice to protect it from corrosion and wear.

Professional powder coating service on custom metal rail system with candy red finish by Carbon Cavalry in Seattle, Washington

Powder coating of custom metal rails

We were commissioned to provide a powder coating service to a custom metal rail system in a Candy red finish.

Custom carbon fiber spoiler riser for Nissan R-32 GT-R race car manufactured in-house in Seattle using precision CNC machining and composite fabrication

Spoiler Riser for R-32 GT-R

We were commissioned to create a custom riser compatible with a Nissan GT-R spoiler to raise the spoiler for improved airflow over the spoiler. We duplicated the legacy parts with custom tooling and manufacturing in-house.

Certified Cerakote ceramic coating on Factory Corvette racecar magnesium wheels in carbon black finish by Carbon Cavalry in Seattle

Cerakote wheels for a Factory Corvette racecar

We were commissioned to provide a Cerakote application to the magnesium wheels of a Factory Corvette racecar in carbon black finish.

Rapid prototyping and 3D printing of vortex generator for LMP3 race car using CAD/CAM design and precision manufacturing in Seattle

Rapid prototyping of a vortex generator for an LMP3 car

One of our clients wanted to test the performance of an alternative design of a vortex generator for an LMP3 car. We were able to quickly design and prototype several options using 3D printing.

About Us

Precision engineering meets passion

Carbon Cavalry

Carbon Cavalry specializes in designing and manufacturing custom carbon fiber hardware for the high-performance automotive aftermarket and race community. We combine cutting-edge technology with meticulous craftsmanship to deliver parts that exceed expectations in both performance and quality.

Our complete manufacturing process utilizes 3D scanning technology, Fusion 360 CAD/CAM software, and a 3-axis CNC machine to ensure exceptional fitment and precision. Every part we create undergoes rigorous quality control to meet the demanding standards of the racing and high-performance automotive community.

Carbon fiber manufacturing process step 1 - Precision 3D scanning and CAD/CAM design for custom parts in Seattle, Washington

Carbon fiber manufacturing process step 2 - Precision 3-axis CNC machining and custom tooling fabrication in Seattle, Washington

Carbon fiber manufacturing process step 3 - Composite fabrication and finished custom carbon fiber parts manufactured in-house in Seattle

Josh Middleton

Founder & Lead Engineer

Josh Middleton brings over 15 years of experience in manufacturing, hardware engineering, robotics, and composites to Carbon Cavalry. His career spans leading technology companies including Amazon, Boeing, and Alpha Energy, where he honed his expertise in solving complex design and manufacturing challenges.

With a passion for making fast things faster and delivering high-quality results, Josh has built Carbon Cavalry to serve the exacting needs of the aftermarket and race community. His extensive background in precision manufacturing and advanced materials enables Carbon Cavalry to deliver parts that exceed expectations in both performance and quality.

Josh Middleton, Founder and Lead Engineer of Carbon Cavalry in Seattle with 15+ years experience in carbon fiber manufacturing, CNC machining, and precision engineering

Josh Middleton working on carbon fiber manufacturing, composite fabrication, and precision engineering at Carbon Cavalry in Seattle, Washington

Experience & Expertise:

15+ Years in Manufacturing & Hardware Engineering
Robotics & Automation Systems
Advanced Composites & Materials Science
3D Scanning & Reverse Engineering
Fusion 360 CAD/CAM Design
CNC Manufacturing & Precision Machining
Carbon Fiber Manufacturing
Powder Coating & Cerakote Finishing

Driven by a commitment to precision and quality, Josh ensures every Carbon Cavalry part meets the highest standards of fitment, durability, and performance that racers and automotive enthusiasts demand.

Frequently Asked Questions

Common questions about our services and manufacturing process

What services does Carbon Cavalry offer?

We offer complete carbon fiber manufacturing, Cerakote coating, powder coating, 3D scanning, CAD/CAM design, and CNC machining services. All services are performed in-house in Seattle, Washington.

Do you work with custom designs or can you duplicate existing parts?

We do both! We can create custom designs from scratch using our consultation and design services, or we can duplicate existing parts using 3D scanning technology and reverse engineering.

What industries do you serve?

We serve the high-performance automotive aftermarket, racing and motorsports (including F1, GT-R, Corvette, and LMP3), aerospace, and marine industries.

Are you a certified Cerakote applicator?

Yes, we are a certified Cerakote applicator. Our Cerakote coating services include meticulous hardware preparation, color selection, and professional application.

Where are you located?

We are based in Seattle, Washington, USA. All parts are manufactured in-house in the United States.

How do I get started with a project?

Contact us through our contact form to discuss your project requirements. We'll work with you to understand your needs and provide a quote.

Get In Touch

Ready to elevate your build? Let's discuss your project

Start Your Project

Whether you're building a track monster or a show car, we're here to bring your vision to life with precision-engineered carbon fiber hardware.

Free Consultation: Get expert advice on your project. Fast Turnaround: Most projects completed in 2-4 weeks.

Specialization

High-Performance Automotive Aftermarket & Race Community

Services

Custom Design • Manufacturing • Powder Coating • Cerakote

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